Craftsman Compressors

There is a retail store chain in North America which some of you may have heard of –  tongue firmly in cheek of course – known as SEARS.

Sears is  a department store selling all kinds of products from all kinds of manufacturers. They also have  products manufactured with their own brand name for sale in their own stores and online. Craftsman compressors is one of those products.

The Craftsman brand is the name of their broad range of tools and workshop accessories as well, but on this page, we’re only concerned about the Craftsman compressors.

A broad range of craftsman compressors is available at Sears.

Sears Craftsman compressor circa 2014

Over the many years the Craftsman compressors brand has been available, the actual air compressors have been made for Sears by a range of manufacturers. Therefore, a model number available in 2014 may not have been made by the same company with that same model number available in earlier years. Or, there are so many model numbers, it’s hard to find specific information about that one.

To make it a bit easier to try to find solutions to your Craftsman compressors problem, we’ll add pages with information relating to specific Craftsman models and link them below.

As well as the specific pages listed below which address issues relating to Craftsman (and pretty much all other brands) there are questions and comments at the bottom of the page. Please scroll right to the bottom to see them. Your compressor question may have already been asked and answered there.

Please only post questions and comments about Craftsman / Sears air compressors on this page. Postings relating to other brands will not be posted here.

 

Comments

  1. Got a quick question- I bought a replacement pressure regulator for my craftsman model 919.167244 air compressor. Can I just replace the valve/knob assembly- looks like it just screws in or should I change the pipe and all the gauges/relief valve too- seems easier if I can just change the valve

    • Not knowing why you need to replace the regulator I don’t know if it is the only problem. I see no need to change the other components if they are working. If the new regulator parts don’t fit the old regulator house, then just replace the whole regulator with the new.

  2. Maurice says:

    I have a craftsman 26 gallon air compressor just changed the valve pressure switch it turns on to 125 then it just off and when the air drops it doesn’t kick in again I have to unplug the Compressor for a few minutes I plug it back and it works for a few seconds and it dies again

    • Is this a new issue, Maurice, since you changed the pressure switch, or did you change the pressure switch to try and fix this Craftsman compressor issue? Can you add a comment here with the model number of the compressor, and if it is plugged into a wall socket or if you are using an extension cord or power bar?

  3. Hi I have a 7 year old Craftsman 26 gallon 1.6 HP 160 PSI Air Compressor, The compressor works fine but loses about 40 PSI of pressure a day. I tried using the soap test but cannot find a leak anywhere. I thought it is was the drain plug but that is fine. We noticed the problem when the pump which is set to auto started turning on several times per day. Where could this unit be losing pressure.

    • willyr says:

      If you did the soap test of all connections and found nothing, my thought is that it is likely the tank check valve is not seating properly, and letting a small outflow of air from the tank to the unloader valve – which is open when the compressor is off – and that’s depleting the air. Try soaping the unloader valve with the compressor off and see if you get bubbles. If so, drain the tank completely with the power off, remove, clean or replace the tank check valve.

      • Thank you! Now I just need to find where those parts are I am a newbie.

        • Bob, you don’t say which parts. If the unloader, and it’s part of the pressure switch, you’ll probably have to replace the switch. Simply Google compressor pressure switches and pick one that looks like, and has the same specs as, yours. If the tank check valve, same deal. Google compressor tank check valve and pick one that has the same appearance and same thread as yours.

          • Thanks again for all your help! I replaced the check valve but it did not fix the problem. The unloader valve is part of the pressure switch but that is the one part sears no longer makes. I spray all around that pressure switch with the cover on and see or hear no leaks. How exactly is air escaping the tank? I would hate to spend $60 (if I can find the switch) and have that not be the problem.

          • If you look for a pressure switch that mounts the same, has the same unloader, same voltage, same pressure range, then it will work. You don’t need an OEM switch. Where is the unloader valve on this pressure switch, on the side? Please use a 1 part dish soap to 10 part waters, fill the tank, and coat / immerse the unloader valve with the soap solution. Are you sure there is no air bleeding out when the compressor is off? If not, time to spray the soap solution over the whole tank, if you’ve checked all the fittings and connections on the compressor with no leak visible. Let me know what you find Bob, OK?

          • I did the soap test of the entire system could not find any leaks. Here are some pictures of the pressure switch. I don’t see an unloader valve.

          • It looks like your pressure switch has an internal unloader, and the line from the tank pressure feed is plugged into the bottom of it. Being very careful since there’s live power in there, let the compressor fill and cut out, take the cover off the switch, and see if you can feel or hear any air leaking.

          • Thanks again I will check that out. I also did buy a new pressure switch but when I received it, it had 4 ports mine also has 4 but they are arranged differently. They don’t show you pictures of the back of the pressure switch so how do you buy the correct one?

          • As long as you can connect the new pressure switch to the line or pipe from the tank, and it can “see” the pressure in the tank through that line, and you can connect the other accessories in any of the ports or plug an open one, and if it’s rated the same and connects the unloader the same, you’re good. If in doubt, take a photo of the switch from each side and the bottom, and use the photos to compare with pressure switches on line. There are only a few configurations and I expect you’ll find one that plumbs exactly the same.

          • After changing the check Valve the unloader valve and now the pressure switch I finally found the leak. The leak is coming from the tool pressure turn knob. I pulled it off and air was coming from the valve. Do I need to change the tool knob valve? Sorry I do not know the correct terminology for these parts. The leak is so small and because it is under the knob it passed the soap test. Thanks for your help!

          • A slow leak from a pressure regulator usually means that there is a diaphragm or seal leak inside. Can it be fixed? Maybe, if you can find parts, though since a general purpose 1/8″ regulator sells normally for under $20, finding parts may cost you more. So yes, if this were mine, I’d change the regulator. Make sure if you do you install the new one with the arrow on the regulator pointing to the discharge coupler, the coupler into which you plug your air line connector.

          • Thanks I found the complete regulator assembly on amazon for $40 so I just bought that. Thanks for you help I hope this finally solves my problem.

          • Bob Dante says:

            Ok just replaced the regulator yesterday, checked this morning and no loss of pressure finally! Willyr thank you so much for all your help!

          • Happy that you’re compressor problem is solved. Thanks for visiting my site!

  4. I’m at a lose, I have a craftsman 25 gallon 1.8 hp. Originally the unit was kicking the breaker at around 120 psi. Tore down the pump and discovered a gasket missing and debree in piston and intake. Cleaned everything from new oil, all new gaskets and new reed valves. Test ran the compressor and same thing happen at 100psi. Again tore into the head and found this gasket broke in same area. This time I manually cut out a gasket with a tougher material and installed. Conducted a test run with inlet pipe disconnected for 5mins. Everything seemed to work good. Connected the inlet pipe and let pressure build up. Pressure reached 150 psi and cut off. Everything seemed to work properly other than the head unit got hot. Did a second test and compressor started at 80 psi after air was bled off. Once started it the pressure would not rise. I removed the pump tube and there was very little pressure coming from the pump. I removed the inlet filter and there wasn’t any suction. Again I removed the head and valve assembly and this 3rd gasket had failed in the same area as the last 2. I have read other post and don’t know why or where to go from here.

    • Brian, this compressor issue suggests to me that your valve plate has a problem with the high pressure side. When the tank pressure rises to a certain point, the high pressure valve may not be letting more air into the tank. This would cause a rapid rise in pressure inside the pump, and may lead to just the type of gasket failure you refer to. Consider replacing the valve plate.

      Another think just occurred to me. Also consider removing (with tank empty) the tank check valve and giving it a thorough rinsing in solvent. Once it dries, reinstall it. If the tank check valve is acting up, that, too, could cause backpressure in the pump.

  5. I have a craftsman air compressor twin piston. Recently it would start running rough around 80psi to the point of dimming the lights and tripping the breaker after it continuesly ran. The top of the head would be very hot to the touch. I took the compressor apart and discovered the gasket around one of the reed valves to be missing. I replaced 4 reed valves,all gaskets and new oil. Once all new parts were installed I started the compressor up and it ran like new. Pressure built up to around 120. At this point I heard a pop and the compressor started struggling. The lights started dimming with each stroke of the piston.
    I unhooked the tub that connects the compressor to the tank. Once disconnected I engaged the electric motor and pump and both ran smoothly.

    I’m at a loss to why it get to the point of dimming the lights while running under pressure but runs smooth with no pressure.

    • Please see the page on this site about checking your compressor motor capacitors. That’s where I would start.

  6. Bill Wilson says:

    I have a craftsman twin cyl Mod. 919166330which will not build any pressure. I replaced the check valve and the valve plates. Where else do I look?

    • I would have thought that this page answers that, Bill? http://fix-my-compressor.com/compressor-will-not-build-pressure/

      • Bill Wilson says:

        I’m sorry but none of my unit manuals identify a down loader valve. Only the check
        valve and the safety valve are identified. Disconnecting the pressure relief tube tells there is pressure from the pump but none in the tank. The check valve is new.

        Any ideas?

        • I an not able to identify what you mean by pressure relief tube? Are you speaking of the tube from the pump to the tank? If so, how are you monitoring that pressure? Are you able to stop the outflow by putting a gloved finger over the port? I, too, do not know what you mean by a down loader valve. If you are referring to what I know as an unloader valve, that component is important when the compressor goes to restart. The unloader comes into play when the tank pressure reaches cut out and the compressor stops. It seems as though your compressor has no problem starting, just building pressure. When the compressor is running, does the tank gauge indicate any pressure buildup at all?

          • Bill Wilson says:

            Yes, it does about 5lbs. The pressure relief tube runs from the check valve to the the switch and unloader valve. If I disconnect the tube from pump to check valve I can stop the discharge from the pump with my thumb. The discharge does seem small but I have nothing to compare. This is a large compressor and I would expect more. Do you think I have a pump issue??

          • Yes. I would suspect that a pump kit is in order, and include in that the piston rings if, when it is running, air is venting out of the oil fill tube… assuming this model has one. I am unable to determine that.

  7. David Wallingford says:

    I have a Craftsman Model 919.165110 compressor. Put in a new capacitor ( thought that was the problem)..runs for 3 seconds then trips the breaker…any idea’s??

    • If it runs for only 3 seconds, and it’s not the start cap, I’d wonder about the overall power supply? Can you tell us how you are getting power to the compressor, the amperage of the circuit, and what’s all on the same circuit that is feeding the compressor?

  8. I have a Craftsman portable air compressor, Model #921153101. It will build up pressure rather quickly until it reaches about 90-100 psi, at which point, it trickles (1-2 psi per minute) up to over 100 psi. It never reaches the 125 psi cut-out, and the compressor smells like it is getting too hot so I end up manually shutting it off in fear of it over-heating. Any ideas on what this could be, or, is anyone else having similar issues as well? Thanks!

    • First, make sure of the power supply with no extension cores being used. Then it probably would be a good thing to check that the tank check valve is working, and then next, check the capacitors, Brian. If all is good with them, it may be necessary to tear down the pump and install a valve plate and gasket kit, as the next thing I would check is the valves.

  9. I have a Craftsman air compressor model # 919.167812 that I am having problems with the
    pressure switch. I have installed 2 and every time the cut switch/ unloader when the compressor reaches the cutoff pressure the motor shuts down and the unloader starts spewing until it reaches the cut on pressure the motor comes on and it stops spewing. If you turn the switch to the off position and the unloader starts spewing until the tank is empty. Any ideas would be helpful. The switch is an A71370.

    • I suspect you don’t have a pressure switch issue Randy, but a leaking tank check valve. Please see the pages on this site about how they work together with the unloader to better understand why I say this.

      • I have checked the tank check valve that on my compressor mounts in front of the pressure switch. When you pull it, it releases air and will quit when released.

        • Randy, what you are referring to, I believe, is your compressor PRV. That is not the tank check valve. Please read the pages on this site about tank check valves and how they interact with the unloader valve attached to the pressure switch.

  10. In my 60 gallon, 3.1HP twin cylinder oil lubricated 150 psi compressor, the motor has failed. It was working just fine and now won’t start.

    Taking off the panel on the motor itself, I can measure 240VAC inside the motor which turns off when I switch off the on/off switch on the pressure switch.

    The only circuit that is inside the motor that could be keeping it off is the thermal shutdown cutoff. That button is not out / cannot be reset. Is that a common part to fail?

    The motor’s capacitors look intact as well.

    Any idea what could be wrong?

    • The thermal reset or cut out switch is just that, a switch. If you probe both sides with your meter you can tell if the switch is passing. If it is not, given that the motor is cold through none use, the thermal cut out could have failed. If it is passing power however, I would be inclined to actually test the motor cap, not just see if they “look good”. Make sure you check the cap connections as they do sometimes vibrate loose.

  11. Hi – I have a three year old craftsman 33 gallon vertical compressor model 921.165720. rated to 165 psi. Problem started last year and Sears will not service the unit for some reason – at least my local one wouldn’t.

    From what i could find last year and still holding true this year, the unit runs to about 80 psi and shuts off. They only way to get it back on and continue is to unplug it from the outlet and wait. The longer it ran, the longer i have to wait. What i have read was this is a thermal switch causing this to happen, thus the removal of power completely is required to reset. Eventually I can get it up to about 130 psi. Is this fixable? I only use this about 3-5 times a year, so as you can imagine I am quite upset with this Craftsman product. And the outside outlet is direct to panel, so there is nothing on the circuit but the compressor. Any insight would be great. Thanks. Scott

    • Just wondering if you are using an extension cord or not, Scott? Try plugging the compressor into a circuit with nothing else on it, preferably a 20 amp breaker or fuse. Does that make any difference. From what you have written I suspect either a failing run capacitor which would cause the motor to run hot, and go off on thermal. That it is going off on thermal cut out isn’t a bad thing, and does not necessarily mean that the thermal cut out switch has failed. See the page on check the capacitors on this site too.

      • Thanks for the reply. The compressor is plugged in directly to outlet – no extension cord – and this is the only outlet on the circuit breaker (know for sure as I installed it to support Christmas lights). Problem is it take 30 mins or so of plug, unplug, plug, etc to get it filled once, Do that over 3 zones for a sprinkler and what should be a nice quick winterizing takes 4 hours or more. Very frustrating.

  12. Hi, I have an older 6 gal. Sears model: 919.165281 oil-less pancake, it has no un-loader valve on the (mechanically controlled / electrical contact) pressure switch (AC-0747) 110 on – 135 off.

    From what I have read in the forums here, it is not necessary, since it is small.

    However, it seems apparent to me that I should be able to replace the mechanically controlled contact pressure switch with an electrical one (e.g. VA811502PF or N003307SV or similar) with the same or close to the same cut in and cut out limits. Please correct me if I am wrong. (PS: I know they are both mechanically controlled via air pressure, it’s just for the sake of differentiating the two kinds of switches) the original (hard wired) is much larger, than the ladder type with two wires molded into it or terminals for connectors.

    Also, I would like to know, at what point, of air pressure or type of compressor do I need to concern myself with a compressor that should require or have an un-loader valve?

    Thank you for your time and attention.

    • Even though this is a small air compressor, we’d be willing to bet there is an unloader of sorts. If you pull the shroud and look at the line from the small compressor pump to the tank, can you spot a small hole? That’s the unloader. When the compressor stops, this small hole bleeds all the air out from over the piston. That it also bleeds air while the compressor is running, wasting air and electricity, is also a fact… if you find the hole.

  13. I have a craftsman 26 gal oil free direct drive air compressor model #921.64710. it builds pressure up to about 80ish (pretty consistent) and then cuts out. if I let it sit for awhile and turn it back on it will continue to build air and finally reach it max PSI of 150 but does not cut back on after pressure drops from use. I attempted to test the capacitors and if I did so correctly thy are ok. I tested the power out put into and out of the pressure switch and have power to the motor even after it cuts out. This will be my first compressor repair and I have done my best to research the problem but am still at a loss. do you think this is thermal overload problem that requires a new motor or hopefully something I have missed?. thank you in advance.

    • That you checked to see if power is still passing the switch or not when the compressor cuts out suggests that the problem is NOT the pressure switch. That brings us to why it’s cutting out at all? If it’s not the switch, then it’s got to do with the power supply to the motor, or the motor itself. What we don’t know is if there is a compromised power supply. The use of a too small extension cord, or a number of other electrical appliances pulling power from the compressor supply circuit could be at fault. A capacitor that overheats may cause this though you say that yours are fine. That points to the motor then, and that could be brush wear, weak and mildly shorting windings on overheat… a number of things. If all other things are OK, then it’s time for a motor check at a motor repair shop. You do want to make sure that you don’t run the compressor more than it’s duty cycle. If you don’t know that, then don’t run it for more than 10 minutes without allowing at least a 10 minute off time for the compressor to cool down.

  14. I have a craftsman compressor, 20 gal, 220 volt with 2 piston pump.the loader valve on the regulator was always leaking causing the compressor to kick on and off. I replaced the regulator and the new one leaked. Found the tank check valve was faulty , I repaired that and now when the compressor is running it sounds like it’s missing a beat every so often. can you tell why? Thanks AL.

    • Al, like to help, but really we cannot hear what you mean by missing a beat. Hopefully someone our there is experiencing the same Craftsman compressor problem and can offer a solution. Good luck.

  15. Tommy McDaniel says:

    I have a craftsman 80 gal. Compressor runs but will not go past 50lbs sounds like I’m hearing air coming from some where but not sure what to check. Thanks in advance for your help

  16. I have a Sears compressor model 106.153780 it’s a pretty old compressor. The issue is, when the compressor reaches 70psi the compressor pump seems burdened then the motor bogs down. I quickly shut off the breaker to avoid and damage.

    So far I’ve checked:
    Pump oil – full
    Check valve – Ok (air goes to from pump to tank and not vice versa)
    Flappers – seem ok and operating

    Any other ideas?

    • Good that you’ve checked the things on your Craftsman compressor that you have. Assuming a good power supply, no intake filter blocked, the pump sheave turns relatively easy, the next check would be the start / run capacitor. Some have one cap, some compressors have two. Check ’em all.

      • Dan Fitzgerald says:

        Ok, so I’ve gotten the first issue fixed. It was the check valve. I filed the ring impression out of the valve and extended the spring adding more tension to the valve. I replaced the electrical cord adding a new plug and replaced the brittle cord from the motor to the switch. The compressor now runs and shuts off normally however it shuts off at 60 psi. When in use it kicks on and off normally but only develops the 60 psi. everything else seems pretty normal. I’d like to develop at least 100 psi. although the compressor is rated for 150 psi. what can I do next?

        • Good on you for the work on your compressor, Dan. Okay, next question… when the compressor shuts off at 60 PSI, is there power on the motor side of the pressure switch? You’ll need a meter to check… carefully please. If there is power on the motor side of the switch and the compressor is off, then the switch is likely OK, and that points to the motor as being the problem. What did you find?

  17. Hi, I have a Craftsman Model # 919165220 20 gallon single stage.

    It seems to run and fill up fine but occasionally will give a loud high pitched squeal while running. I’ve noticed it’s more likely to do it after the tank has been completely emptied and the pressure passes 30psi as it refills. I’ve tried to pinpoint it with a mechanics stethoscope with no luck. I’ve ruled out any loose fasteners or fittings.

    The strange thing is that I can make the squeal go away by pushing on the pump, tank, handle or pretty much anywhere on the compressor. Even a light tap on the cover will make it stop for a few seconds.

    Can the valve plate cause this type of sound?
    If I pull it will a visual inspection confirm a problem?

    • First off, yup, a gasket leak or valve plate flutter might cause the noise. However, if the compressor is working fine otherwise, and the noise is not too intrusive, eventually what’s causing the sound may ultimately give up the ghost, and then you are into compressor repair. Since you cannot see sound, pulling the pump apart to check may not be productive. However, if there are other symptoms, it does sound (pun intended) that your compressor might do with a rebuild kit, which should include valve plate(s). Make sure to replace any gaskets as well, as we think that an at-certain-pressure gasket leak may be the origin of the sound.

      • Thanks,
        The noise is very loud. Not bearable for long. I’m going to open it up and see what the valve plate looks like. A new plate isn’t too much.

        I’m not getting the feeling like it’s a bearing. I sprayed some lube on the crank joints with no effect. In my experience as an auto mechanic, a shot of lube will temporarily quiet a noisy bearing enough to make a diagnosis. This just seems like some strange resonance that comes and goes.

  18. Bob Sandt says:

    I have a Craftsman 3 gallon 1 hp air compressor bought in 2007. Just used it this morning and went to turn it on again and only heard a clicking sound from the switch box, I believe it is called the pressure switch. I release the pressure after every use. Can I repair this myself or bring it to Sears for repair? If it is worth it.

  19. Erik Franklin says:

    I have a craftsman 919-164180 that starts but stops immediately i took it apart and put it back together and it turned on twice then started acting up again. I had the stop/start capacitors checked and they tested good although one was kinda warm. Any thoughts?

    • When the compressor stops, is the pressure switch still passing power to the motor circuit? In other words, it is not the pressure switch tripping off prematurely that is shutting the compressor down, even though the tank pressure is not yet at cut out?

  20. Michael Glennon says:

    I have a crafstman model 919137670 compressor. The compressor is not automatically restarting. The intial start will fill the tank to 120 PSI. Regardless of the device that I use once the PSI drops below the recommended PSI for that device the compressor will take about 5-10 minutes before it restarts. I have already replaced the air compressor check valve model # A19718 due to the motor not restarting once the PSI drops below the set PSI level.

  21. Chris H says:

    Hi, I have a Craftsman Twin Tank air compressor. When I turn it out, the pressure can only build up to 40 psi, it doesn’t go any further. Can you please guide me how to fix it? Thanks.

  22. Juwan O says:

    Can anyone help me with my 6 hp 30 gal 120v Craftsman oil-less single cylinder compressor?

    Every time I use it, the surge protector I had it hooked up too would always trip every time the compressor would reach cut out pressure. When I plug the compressor directly to the wall socket without the surge protector, the circuit breaker would trip once compressor hits cut out pressure also. Any help would be greatly appreciated!

    • We suspect you’ve got a faulty pressure switch, that somehow is shorting out when the compressor reaches the cut out pressure setting and the pressure switch tries to switch the power supply to the compressor motor off.

      • Juwan O says:

        Actually i just took out my compressor out of storage, plugged it to a wall socket, turned it on, and checked to see if it would repeat the problem. i have not yet changed anything on the compressor yet. as of right now, the compressor did not even reach cut out pressure. the cut out pressure for my switch is set to 135psi, my compressor stopped working and tripped the circuit breaker at 90psi. im assuming at this point my pressure switch is functional at this time. thank you for the quick reply!

        • Juwan O says:

          What could cause this to happen? I am at a loss

          • There are a number of reasons, Juwan. Please look at the troubleshooting pages on this site that have to do with air compressors tripping breakers, blowing fuses, etc. After doing so, comment with what you have checked, if you will.

  23. Shylynn Cintora says:

    I have a craftsman compressor model919.167240 it continualy goes on and off . the switch seems to fine. while looking at it while pressure is building, the switch does not dissengage but the motor will stop. then it will start again. different amounts of time but it constantly does this. Anyone have any ideas?

    • willyr says:

      When it stops, how long is it before it starts again? Good that you checked to see if the pressure switch was tripping on and off. If it’s not, then that points to, perhaps, the motor overheating a bit and going off on thermal cut out. Overheating could be caused by using it too long at one time, an insufficient power supply (too long or too small extension cored) or perhaps a capacitor failing.

  24. Martin Gottstine says:

    I have a Craftsman twin cylinder compressor model 106.152581 that lately has been spitting oil out of what I believe to be a breather hole in the bearing cap. This cap is on the same side of the compressor that has the pulley. From my own online research it looks like it could be the cylinder rings. These rings are no longer available on the Sears Parts Direct website. My question is could the problem be something else and if you suspect the rings, were else may they be available? Otherwise the compressor runs fine.

    Thank you

    • We are not quite sure how air would be blowing oil out the cap. A check on line shows that this bearing cap has a bearing gasket and an oil seal. If either were damaged that might account for the oil leak. These parts are available on line. We would replace these first and see if the problem was resolved before considering tearing down the pump to check the piston rings.

  25. I have a good one for you… I have an old Craftsman 2 cylinder compressor. At least 40 years old. It originally had a 1hp motor (according to the sticker). It used to have intermittent issues with restarting (centrifugal switch wouldn’t unload) and it would pop the breaker occasionally. Recently it got worse.

    I have:

    1. Rewired with new 12 gauge cord.
    2. Replaced the pressure switch (including unloader valve).
    3. Replaced the belt.
    4. Cleaned and tried to adjust the centrifugal switch.
    5. Replaced the motor.

    The original motor on this unit was a 1hp. At some point, my Dad apparently replaced it with a Century K56, 1/2 HP, 3450RPM. When I discovered this, I thought “AHA!” and that I’d be in great shape with a new motor. Sears web site called for a Century CP1152L, 1.5HP. The 1.5 is same rotation, same frame, same RPM. So I bought one. Even worse starting than the 0.5 HP motor.

    This compressor has a 1/2 inch line from the compressor to the tank and a 1/8 line from the head to the unloader. I disconnected the unloader line at the head. There is no leaking from the check valve. When I fill the tank to 100LB, I can get the thing to start if the unloader line is disconnected. I can then cover the port with a rag and my thumb and it runs just fine.

    The only things left to replace are the check valve and the compressor piston assembly. The pump seems to turn by hand just fine. It’s so bad now that if there’s more than 20PSI in the tank it stutters and pops the breaker.

    So could a faulty check valve cause issues with starting up? Valve isn’t leaking… could it be sticking and not wanting to open?

    • Hi Dave. Lots of work refurbishing the compressor. Sorry that you are still having a problem. We doubt that it’s the check valve at fault, however, it never hurts to do a quick check. See a guide on this site. If you had not changed the motor (presumably with new capacitors) we would think that a failing capacitor might be at fault.

      It might be the power supply. If the problem is a new one, it likely is not the power supply, as if that were the problem, the compressor would never have started earlier. Unless, of course, you’ve added other appliances to the same circuit that pull a lot of power?

      New motor, new caps, decent power supply… considering all of that, it points to the pump as the issue. All other things being good we’re guessing you might have a problem with the pump valve, probably on the high pressure side, that blocks the flow to the tank when the back pressure reaches the 20 PSI.

  26. Very informative, interesting, and practical for diagnosing and repairing air compressors. I have a free 15 gal 3 hp Craftsman compressor that is not working and would really like to get going and use for years to come. We live in a throw away society these days and will only get more pronounced with time. I love to be able to service and repair used/older equipment and know that some sweat equity , patience, and knowledge can be rewarding and go a long way in life. Thanks again for your help. Mike

  27. i have a craftsman 919.167241 it builds up to about 40-45 lbs of pressure and keeps running but wont build any more pressure . i have to shut it off manually but it holds pressure with out leaking down. where should i start looking for the problem?

  28. First of all – Fantastic WEB site! I’m in the middle of my first compressor repair on my Craftsman 20 gallon.
    Pretty sure, based on all the articles, my check valve is leaking, since my unloader valve is leaking air now after shutdown. Its been a very slow leak for months, as my compressor (normally left on overnight) would suddenly start up for no reason and fill the tank back up.
    My check valve is exactly like the one pictured, and my whole compressor layout is identical to the photo.
    So I have two questions that, despite reviewing every article, I don’t see addressed.
    1. What is the best tool(s) to back out and reinstall a check valve like the one pictured? Stardard channel lock pliers is the only tool I could get to work without damaging the two threaded outlets. However, I’m not completely hopeful I get it tightened enough when I reinstall.
    2. I’ve read in several places about cleaning the check valve, but no where have I found exactly what that means as far as technique. I’m a pretty seasoned home-mechanic, and I have the luxury of owning a small ultrasonic cleaner. I put my valve in the cleaner for a couple of hours, but haven’t done anything else so far. I does have the plastic valve pieces inside, so I was going to lubricate these parts with a synthetic oil that is a highly purified clear lubricant designed for dental equipment. Will this be ok?

    Thanks for any and all responses and help!

    Mike

    • Mike, thanks for your kind words. To remove the check valve, first use the PRV or tank drain to void ALL air from the system. Remove the two lines. Use an appropriate sized wrench on the wrench flats (no, not normally channel locks – we prefer sized wrenches or next best a good combination wrench) to turn the fitting out of the tank. The check part of the valve is typically a ball or flap and debris gets into the seat area and prevents the ball or flap from closing tightly. Start with a really good rinse with warm soapy water. If that doesn’t do it, rinsing it with mineral spirits (varsol like) will help, with appropriate care. Last, replace the whole thing if you cannot get it to stop leaking.

  29. Hello, I have a craftsman 30 gal. air compressor item number 919.167310. It never reaches the cut out pressure and shuts off. It reaches 80 p.s.i. and, though it is still running, the pressure will not rise above 80 p.s.i. I have no leaks, the tube to the check valve get significantly hot (maybe that’s normal given where the other end connects on the motor/piston). Can you give me any ideas what may be wrong? Thank you…

    • Charles, we think you will find that you have a pump problem. This compressor has what we call a mini-pump, pulls air in through a hole in the top of the cylinder we believe, and that your compressor runs on but won’t build past 80 PSI suggests the problem is valve, seals or gaskets. These topics are covered in detail on the pages of this site. Please have a look.

  30. I have an old 919152940 that wont build pressure in the tank. The regulator dial will build to just shy of 20 psi but the tank pressure never moves. Any suggestions?

    • Your 919.152940 shows 20 PSI on the gauge and the tank gauge shows zero? OK, the regulator gauge may only be displaying the pressure setting it’s been dialed to. The tank gauge should show a pressure level, and if it isn’t, then we would suspect that the gauge itself is pooched. Pull the plug, dump all tank air, and then pull and replace the tank gauge or, if they are the same size and thread location, swap it for the regulator gauge and fire up the compressor again. What happens?

  31. My Sears Craftsman compressor is about 4 and a half years old, model 921.153101. After operating it for a short time, I lose pressure to the hose. The gauges show compression but if I remove the hose there is no quick release of air. If I push the hose back into the quick connect, pressure returns to the hose but only briefly. Any ideas as to what the problem is???

  32. I ran my Craftsman 4 gallon air compressor 1 HP, without oil for about 15 minutes. Now when I turn it on it just hums for about 4 seconds and then shuts down. Did I cook the cylinder and should I junk the machine? It was almost new. Mike N

    • It’s hard to give a specific answer without more details, Mike. You don’t indicate your model number so we don’t have any idea what Craftsman compressor you are referring to. If you can access the motor shaft by removing any shroud, and can check the drive, see if you can rotate the pump sheave, if there is one, by hand. What you are trying to determine is if the overheating your compressor probably underwent has expanded the piston or misshapen the cylinder to prevent the piston from moving. Check that out, and please add a comment here with what you found.

  33. I have an old Sears air compressor, 1hp 12 gallon tank model 919.176311. I got from my uncle after he passed, and it worked fine for the past few years, but the other day I went to use it and the motor was just clicking, after a while I tried it again and it will start up like it supposed to but in about 20 seconds it trips the circuit breaker. Its a 20 amp breaker with nothing else running on it, its plugged directly to the outlet, no extension cord. Is the motor on it going out, or could it be one of the capacitors?

    • We think you might have nailed it. If we were working on this Craftsman (Sears) air compressor we would certainly check the motor capacitors. If you haven’t found it, there’s a page on this site with how.

  34. I am trying to rewire an older craftsman 220v compressor 106.174841. The motor has only two lines and I don’t see a ground screw on the pressure switch. How do I connect the 3 wires from the plug to a motor with two wires via a switch with 4 terminals?

    Thank you for your help

    • While we have no problem tearing down and rewiring our own compressors, we are not certified electricians, and cannot provide electrical advice. We are happy to post this in the hope that someone that is an electrician will provide the information for you.

  35. Chad Zeilenga says:

    Hello,
    I have Craftsman compressor model #919.167783. For a while it was struggling to reach the 150psi cut-off. I opened it up and found that the pair of cyl sleeves were badly worn and my rings had taken a set. I ordered repair kits K-0648 & K-0650 to replace these parts. After installation I found that my compressor would build pressure up to ~30PSI and then sit there, not increase. With compressor off there was no leak-down. I was advised that my reed valves were bad (there was a very small gap between them and the plate). I ordered a pair of Z-AC-0032 valve plates and installed. Torqued the HHP & HLP down properly and still same issue. Stuck at 30PSI. I removed the choke valve and it appears to be functioning and seated when at rest. Not sure where to go from here.

    • Chad, you’ve done a bunch of work on your 919.167783. Good on your for doing that. Your diagnosis and work could have resolved the Craftsman issue. Certainly, if you found badly worn sleeves and rings, and valves needed replacing that’s all good. A couple of things occur to us. First off, you don’t mention gaskets. A worn gasket, or a crimped-on-installation gasket can produce the issue of no leaks, everything appearing to work, yet the pressure builds to a spot then goes no further. That “spot” of course is where the compressor pump gasket lets go, and then air simply cycles back and forth between high and low pressure sides with none going into the tank. The other thing we think you should check is your run capacitor. Your original compressor complaint could have been cause by a failing cap. See how to check your capacitor on that page on this site.

  36. compressor fan kit KK-5018 shot out of the compressor in pieces in December of 2014, we replaced it in January 2015 and one week ago it did the same thing. Can you please advise as to why this would be occurring?

    • Fan Kit
      April, from what we’ve seen, when the fan is installed the bolt threads in so that it tightens as the fan turns. It’s certainly not normal that it flies out, and very much not normal that it flies out in pieces.
      The in pieces suggests that the fan housing is impacting something under the shroud. Can you ensure that this is not happening?
      Anyone else had this problem. Sorry, I don’t know the compressor model number.

      • I had the same problem one day and noticed the fan blades, which are hard plastic had been decimated to nothing but some pieces. I just figured in that the unit was 15-18 years old or more that it had gotten brittle. Nothing was rubbing on them, from cover or anything else that I saw. Need to install new one to keep cool…

  37. So the pressure switch on my Sears compressor 919.195411 is shot. Often won’t shut off and the pressure release valve has to come on. So of course Sears doesn’t make the part anymore and they have no alternate. My options are to buy one they sell for the latest model, but it doesn’t have an unloader valve on it. Is it possible to just add another unloader valve to the side of the tank check valve assy? Or am i better off getting a replacement 120psi on and 150psi off switch from Condor: 11LA2E. It has the same specs. Unloader valve is located in another area, but I can always re-route the tube from the check valve to the new location. Any help is appreciated. Sears wants $500 for a new compressor, but they don’t deserve that simply on principal for not offering replacement parts. Image is of the old part complete with specs.

    • If it were us, we would simply acquire a new, non-OEM pressure switch with the same configuration as the old. Many of the pressure switches used on smaller DIY air compressors available in the U.S. and Canada are made by the same couple of companies in China, and are simply marketed under different brand names. If your compressor is still under warranty – then, of course – see the vendor for replacement parts. If not, go for the similar, but off-brand pressure switch. You will find one identical to yours on the market, with a different name, we suspect.

      • Good advice. It is not under warranty. I did a google search for similar pressure switches, but can’t find anything close for an off-brand replacement other than the Condor one I mentioned. If you know of any other sites etc to look at that would be helpful. Thanks in advance!

  38. 919.195410 >> This compressor gets to 140 psi and cuts off and I can run the regulator to 90 psi for my IR impact gun and the gun gets air BUT it will not back a lug off my 1/2 ton truck. This Gun has 600ft lbs and is more than enough to rip a lug off this truck. I actually bought a second gun identical to mine and tried it and the same thing happens. I use a 1/2 hose with no air leaks anywhere. no kinks . I even tried swapping the gauges around to see if the gauge was reading wrong. Both were same either way. I have used this compressor maybe 10 times in 8 years. It used to work good. I dont uderstand how its at 90 psi and dont seems to have enough air to turn the lug nuts. Any ideas? Im about ready to give up on air and buy a cordless impact.

    • Difficult to be certain, but from what you’ve written, I would suspect that the regulator itself is the problem. Sometimes the regulator innards get wonky and restrict the flow of air through it. That being the case, though you see 90 PSI on the regulator gauge, the flow to the tool is so slow that the air tool cannot generate the power it should. If you are handy, tee off the discharge line before the regulator, add another coupler, and try running the gun directly from the tank air, rather than through the regulator. If that helps, please let us know.

      • 919.195410 >>>I replaced the whole regulator with aftermarket one. I even tried 100 psi this time and still will not back off a lug nut .. I thought it might be the 2 1/2 in extension but I cant get a DEEP impact socket to fit cause the walls are to thick to fit the lug nut. Im using MCGuard lug nuts. I bought a Dewalt dcf889B 400ft lbs cordless impact just now. I hope this will work right. Im outta ideas other than trying my gun on someone elses compressor. Im sure the gun is fine considering its brand new.

        • If the air tool has the strength, if the flow to the air tool is correct, and if the pressure of the air to the air tool is correct, then your lug nut should come off. If it’s not, something is out of line. I still suggest that you tee off before the regulator and use full pressure… or, is there any chance there is a blockage in the line preventing adequate air flow to get to the air tool?

          • I think your onto something. I ordered a new goodyear 3/8 hose and Ive been reading that most shops use straight pressure on impact guns. I will try to hook the new hose up to the line before the regulator BUT at this time we got 15 inches of snow so I’m going to wait till spring to further my attempts to get this impact to work. My compressor goes to around 145psi ish so Im hoping that will do the trick. Now wish for warmer weather . TY for the help. If this site is still here I will update then …

          • We’re all hoping… already… for warmer weather Ed. Good luck with the effort, and we expect this site will be here when you’re ready to update. Cheers!

          • Hey Willy . Was 60 degrees today so I decided to continue the compressor fix.
            I did what you said. I took off the regulator completely. I bought a new goodyear 3/8 hose and hooked that directly to the tank. I then tried to take off lug nut and again no go. BUT we both had the right idea. Heres what was wrong . I was using a 4 inch extension on the gun. I took off the extension and went with just the socket and VROOOM the lug nuts were flying off. I think there is to much play when I was using the extension and it was acting as a torque stick would. To make sure this worked I replaced my 2 front shocks. The bottom 13/16 nut was rusted on there since 2003 and VROOM. No problem at all. So for an impact gun full pressure works GREAT with no extension LOL But regulator is needed for like nail guns and cut off wheels ect. I got a pancake compressor for nail guns.
            Thanks for the help. Merry Christmas

          • Ed, so glad it worked out. Good on you. And a very Merry Christmas to you and yours.

  39. Bruce MacLellan says:

    Craftsman Model 106.153784 I need a full set of the reed valves for this model and Sears has discontinued carrying them. Are there any substitutes available?

    • Bruce, Sears may not carry the parts, but other vendors do. I simply put Craftsman Model 106.153784 into my search browser, and the first item that came up was a source for parts, and in the list was the valve and the gasket kit. If you are tearing down the pump to replace the valves, in our opinion you do want to replace the gaskets too.

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